1.All in English& Imperial Unit.全部使用英文和英制單位
2.Are part dimensions to print plus shrink?請檢查內(nèi)模尺寸有否乘縮水?
3.All wires protected from sharp corners?凡有電線通過的角位要改為R角,是否完成?
4.All replaceable components must be standard components.所有替換的元件必須是標準件。
5.Add shot counter?是否加啤塑總計器?
6.A complicated mould with thorough design consideration to overcome the numerous design contraints.一個復雜的模具,設計經(jīng)過周詳考慮,成功地克服了各種設計上的限制。
7.All moving components should use hardened steel : all slides should be installed with hardend or lubricated alloy wear plates and gibs, and with positive slide retainer.所有移動的零件應使用硬鋼料,行位必須用硬墊板和硬線條,而且必須有限位及定位鎖。
8.BOM including water fittings,ejectors&custom components.BOM的內(nèi)容應包含運水接頭,頂針和自制的零件.
9.BeCu for lifters if w/o water circuits。若沒有運水回路,斜頂為鈹銅。
10.Corresponding components mirrored at core&cavity對應的部件在前、后模平面視圖中鏡像
11.Check polish for line of draw finish?有否省光就出模?
12.Core pull slot mechanism installed and O.K.
13.Crane capacity and loading clearance.模具須用多大吊機才可搬動。
14.Conduct moldflow &mold warp analysis.經(jīng)流道及變形電腦模擬分析。
15.Component and/or 3D mould design drawing.散件圖或3D模具圖
16.Cooling less important when dimensions are not important.若尺寸不重要,適量冷卻也可。
17.Combine a traditional 4 cavity edge gate and a 4 cavities reverse gate mould which help to double the moulding capacity and reduce production cost.將一個標準四模腔大水口模具與一個四模腔倒轉大水口模具結合成為一套可于同一大小的注塑機,生產(chǎn)量可增加一倍的層板模具,并且可降低成本。
18.Can be seperated into two individual moulds for moulding in two different mould shops.此模具最大的特式是,可將模具分開變成兩套,在不同地方生產(chǎn),增加生產(chǎn)的靈活性。
19.Consists of all standard mould components which facilitates mould maintenance.由于全套模具均利用模具標準零件制成,在維修及換零件上比較方便。
20.Die draw called out出模方向的標示
21.Dimension all the opening , travel & clearance標出前、后模距離,滑動部件滑動距離和塑件脫離的位置
22.DME egr. Water fittings recessed and marked?是否使用DME運水接頭及編號?
23.Delivery right side up , or in two halves?開箱后是否容易吊出模具及是否分開前/后模運輸?
24.Eyebolt size and balance in 2 sides吊??壮叽纾胶?,4邊都要有
25.Ejection stroke & slide, lifter travel dimensioned出行程、行位、斜頂行程的標注。
26.Ejection study if lifter adopted若有斜頂,做出分析。
27.Ejection extended at the most頂出到極限位置
28.Ejector guide pins installation .頂針導柱的安裝。
29.Eyebolts for inserts more than 50lbs.重量大于50lbs的鑲件必須要有吊???。
30.Edge gate or sprue gate requiring secondary operation acceptable.邊緣型或直入型水口都可以接受。
31.4 point in HRC different to lifters contacting or cavity steel.斜頂和與其接觸的內(nèi)?;蜩偧谟捕壬嫌?度的差別(HRC)。
32.4X size section , dimensioned to reflect the actual size.水口及水口頂針的4倍放大視圖,按實際尺寸標注。
33.General ,safety and handling 常規(guī)、安全和搬運要求
34.Guided ejection recommended for mould above 100 tons clamp capacity, ejector pins of 1.5mm or smaller, or ejector stroke longer than 50mm.建設模具用于鎖模力超過100噸的注塑機,或有1.5mm以下的頂針或頂出行程超過50mm時,應裝上頂針板導柱。
35.Guide pin cleared and vented?邊釘插入模板有否頂著及加疏氣空?
36.Hot manifold wired to print and checked? 熱咀電線接位有否編號?
37.Horn pin clearance hole?斜邊與行位有否空間?
38.Hydraulic actuated slide together with electrical limit switch.行位采用油壓推動,配合安全電制。
39.Heaters fitted+0.002/-.000, leads tagged and connected to terminal.熱嘴裝配,電線源頭、尾有否安裝穩(wěn)固。(+0.002/.000)
40.Inserts keyed and numbered to prevent incorrect assembly.鑲件定位和編號以防止不正確的組裝。
41.Jaw angle 3 deg.more than angle pins(<25 degree).斜面角度要比行位斜邊角度大3度(<25度)。
42.Keep enough space to run waterline at slide /lifter/major inserts.在行位、斜頂、主要鑲件處保留足夠位置(空間)布置水槽。
43.Lifter angle less than 15 degree.斜頂角度小于15度。
44.Lifter rods dia, less than 1".斜頂桿直徑不能少于1"。
45.Limit switch in tact and protected.是否已安裝限位制?
46.Moldbase and steel dimensioned模坯和鋼料號的標注
47.Minimum 5 deg.for shut-off.斜頂鑲件最小5度插穿。
48.Mechanism for sequence動作機構是否正確?
49.Mold safety straps installed and painted red?是否已安裝安全帶及噴上正確顏色在模坯上?
50.Mould flow and simulation should be carried out for the best gate location, filling analysis, pressure distribution and heat distribution.
51. Mould should be designed with maximum cooling and with appropriate amount of ejection points.模具在設計上要做到盡快冷卻,上、下內(nèi)模高溫點應該有個別的冷卻,應有適量頂針。
52. Mould should be able to run fully automatic. Large part should be picked up by robot.模具能夠全自動生產(chǎn),大的零件應由機械手拿出。
53. Mould should be tested to meet a defined Cpk quality standard.模具經(jīng)過測試,符合預定的Cpk質量標準。
54. Mould should have safety features to protect accidental damage, incorrect assembly and set up of mould.模具應具備可以預防意外損害及錯誤安裝等安全特性。
55. Mould halves requiring accurate alignment of core and cavity, and shut off should have appropriate part line locks.上、下模需要精確配合或有擦位的地方, 模具一定要有直身鎖。
56. Mould requiring heating should have insulator plate.需要加熱的模具,必須有隔熱板。
57. Mould preferred to run automatic; self-degating whenever possible.模具最好能自動生產(chǎn),模具盡可能自斷水口。
58. No obstructions on buttom surface of mold?模具必須穩(wěn)定位置如有凸出物請加腳座,是否完成?
59. Overall mold size of the moldbase & shut height模坯長寬和模厚(模架的長寬)
60. Outlets accessible and marked " IN OUT and NUMBER"?出入水位有否打上IN 、OUT 字碼?
61. Protruding items shown and protected。畫出突出部件并做好保護。
62. Parting line at the acceptable surface.合模分布在合理可接受的表面。
63. Put waterline as much as possible/wherever possible。盡可能布置多的運水。
64. Put waterline for slide /lifter/insert wherever possible.盡可能在行位、斜、鑲件布置運水。
65. Parting line cleared and released properly?分模線是否正確?
66. Proper locating ring and diameter?定位圈尺寸及直徑是否正確?
67. Proper radius and orifice on sprue bushing and keyed.唧嘴R及管釘是否正確?
68. Part line lock recommended when there is shut off.當有擦位時,最好有直身鎖保護。
69. Protruding items shown and protected.如有零件凸出,模坯請加保護物。
70. Proper K.O. holes size and location.頂棍孔尺寸及位置是否正確?
71. Runners to be balanced. 流道必平衡。
72. Runners cross section type and size as per standard.流道切面形狀和尺寸符合標準。
73. Runner and parts should be ejected automatically .Multiple ejection should be avoided.頂出方法可使流道與產(chǎn)品自動掉下,避免運用多次頂出方法。
74. Sufficient view and section足夠的視圖和切面圖
75. Safety Strap in red模塊藏入模坯,要涂成紅色。
76. Standing steel supported to keep stable.加撐腳以保前、后模能平穩(wěn)放置。
77. Support pillars>50% part projection area , steel :1040。撐頭面積大于50%的產(chǎn)品投影面積,材料:1040.
78. Safety strap clear tie bar?鎖模塊與哥林柱沖突嗎?
79. Sucker with reverse 10 deg. Undercut。10度倒扣的流道拉料桿。
80. Steel type & hardness of slide &heel blocks行位和壓條的料號和硬度。
81. Sufficient stroke of lifters(1/16"+ undercut size)?斜頂是否有足夠的行程(1/16”+倒扣尺寸)?
82. Sufficient stroke for floating plate?浮動板是否有足夠的行程?
83. Sufficient stroke as well as part and runner falls clear.是否有足夠的行程使品和流道脫落?
84. Spring around return pins and press ratio<33?是否有回針的彈簧及其壓縮比(<33%)?
85. Special instruction stamped on top and operator side?客戶如有特別指示請打在模坯頂及操作面上,有否完成?
86. Screws tight and all installed?螺絲是否全部收緊?
87. Support posts ground and screwed to clamp plate and pre-loaded.撐頭是否高出方鐵?
88. Spring pockets correct depth , spring deflection max.40%?全部彈弓壓縮比是否為1/3 S?
89. Standing steel well supported?成品與內(nèi)模之間的鋼材是否足夠?
90. Single drop of cold sprue gating is designed after moldflow analysis, which ensures a balance flow of plastic and easy for moulding.用moldflow分析決定產(chǎn)品的入水位置,使膠料分流平均,易于注塑。
91. Self-degating whenever possible .Hot runner system should be considered.……熱流道系統(tǒng)應該加以考慮。
92. Standard components should be used.盡量使用標準件。
93. Semi-automatic and use of mould release acceptable.半自動工手放鑲件也可
94. Update title block/revision.更新標題欄/版本
95. Use standard components when appropriate.適當?shù)臅r候使用標準件。
96. View of deepest point最深點(位置)的剖切視圖
97. Water circuits should run out form the ejection box.運水應從出水槽中流出。
98. Waterlines clear tie bar and clamp slot?運水是否同哥林柱和模槽有沖突?
99. Will mould fit in quoted press?可否配合客戶啤機?
100. Waterlines clear tie bars.運水喉咀接駁位要離開啤機呵林柱咀接駁。
101. Waterline clear clamp slot.運水喉咀接駁位要離開啤機碼模坑。